ReMagnet

稀土永磁专业平台

Rare Earth Magnet Platform

Official Site: www.Remagnet.net

钕铁硼稀土永磁体

Neodymium Iron Boron Rare Earth Permanent Magnet

稀土永磁之王 · 现代工业的核心动力源

King of Rare Earth Magnets · Core Power Source of Modern Industry

以钕为核心的稀土永磁材料,凭借超高磁能积,成为新能源、高端制造、航空航天的关键材料

A rare earth permanent magnet material centered on neodymium, with ultra-high energy product, it has become a key material for new energy, high-end manufacturing, and aerospace.

核心定义

Core Definition

钕铁硼(NdFeB)稀土永磁体,是由钕(Nd)、铁(Fe)、硼(B)为核心成分,辅以镨(Pr)、镝(Dy)、铽(Tb)等稀土元素制成的永磁材料,属于第三代稀土永磁体,也是目前商业化应用中磁性能最强的永磁材料。

Neodymium iron boron (NdFeB) rare earth permanent magnets are permanent magnet materials made of neodymium (Nd), iron (Fe), boron (B) as core components, supplemented by rare earth elements such as praseodymium (Pr), dysprosium (Dy), terbium (Tb). As the third generation of rare earth permanent magnets, they are also the permanent magnet materials with the strongest magnetic properties in commercial applications.

其磁性能源于稀土元素钕的4f电子层特殊结构,结合铁的铁磁性和硼的晶体结构稳定作用,形成了高各向异性的四方晶系结构,经烧结/粘结工艺成型并磁化后,能长期保持超强磁场,磁能积(BHmax)可达55MGOe以上,是铁氧体永磁体的10倍以上。

Their magnetic properties originate from the special structure of the 4f electron layer of neodymium (a rare earth element), combined with the ferromagnetism of iron and the crystal structure stabilization effect of boron, forming a highly anisotropic tetragonal crystal system structure. After being formed by sintering/bonding processes and magnetized, they can maintain an ultra-strong magnetic field for a long time, with a maximum energy product (BHmax) of over 55MGOe, more than 10 times that of ferrite permanent magnets.

性能分类

Performance Classification

烧结钕铁硼

Sintered NdFeB

  • 核心特点:磁性能最优,磁能积可达55MGOe,居里温度310-340℃,质地坚硬但脆性大,需精密加工
    Core Features: Optimal magnetic performance, maximum energy product up to 55MGOe, Curie temperature 310-340℃, hard texture but high brittleness, requiring precision processing
  • 工艺特点:粉末冶金烧结成型,需经过制粉、压型、烧结、回火、加工、磁化等多道工序
    Process Features: Formed by powder metallurgy sintering, requiring multiple processes such as powder making, pressing, sintering, tempering, processing, and magnetizing
  • 应用场景:新能源汽车电机、风力发电机、MRI设备、工业机器人伺服电机
    Application Scenarios: New energy vehicle motors, wind turbines, MRI equipment, industrial robot servo motors

粘结钕铁硼

Bonded NdFeB

  • 核心特点:可注塑/压制成型,尺寸精度高,能制作复杂形状,磁性能略低于烧结型(BHmax约18MGOe)
    Core Features: Injectable/press-moldable, high dimensional accuracy, capable of making complex shapes, magnetic performance slightly lower than sintered type (BHmax about 18MGOe)
  • 工艺特点:将钕铁硼磁粉与树脂/橡胶等粘结剂混合,通过注塑、压制成型
    Process Features: Mixing NdFeB magnetic powder with binders such as resin/rubber, forming by injection molding or pressing
  • 应用场景:手机振动马达、微型电机、传感器、汽车电子配件
    Application Scenarios: Mobile phone vibration motors, micro motors, sensors, automotive electronic parts

高温型钕铁硼

High-temperature NdFeB

  • 核心特点:添加镝(Dy)、铽(Tb)提升矫顽力,可在150-200℃环境下稳定工作
    Core Features: Adding dysprosium (Dy) and terbium (Tb) to improve coercivity, stable operation at 150-200℃
  • 性能优势:高温退磁率低,磁场稳定性优于普通钕铁硼
    Performance Advantages: Low high-temperature demagnetization rate, better magnetic field stability than ordinary NdFeB
  • 应用场景:航空航天设备、汽车发动机周边电机、高端工业设备
    Application Scenarios: Aerospace equipment, motors around automotive engines, high-end industrial equipment

低重稀土钕铁硼

Low Heavy Rare Earth NdFeB

  • 核心特点:减少镝、铽等重稀土使用(用量≤2%),成本降低且环保,磁性能接近传统型号
    Core Features: Reduced use of heavy rare earths such as Dy and Tb (dosage ≤2%), lower cost and environmental friendly, magnetic performance close to traditional models
  • 技术突破:采用晶界扩散技术,在保持性能的同时降低稀土依赖
    Technological Breakthrough: Adopting grain boundary diffusion technology to reduce rare earth dependence while maintaining performance
  • 应用场景:新能源汽车、家用空调压缩机、消费电子
    Application Scenarios: New energy vehicles, household air conditioner compressors, consumer electronics

核心优势

Core Advantages

H

超高磁能积

Ultra-high Energy Product

磁能积(BHmax)最高可达55MGOe,是目前所有永磁材料中最高的,相同体积下磁力是铁氧体的10倍、铝镍钴的5倍。

Maximum energy product (BHmax) up to 55MGOe, the highest among all permanent magnet materials, with 10 times the magnetic force of ferrite and 5 times that of AlNiCo at the same volume.

S

轻量化小型化

Lightweight & Miniaturization

高磁性能可大幅缩小产品体积,新能源汽车驱动电机体积较传统电机缩小40%以上,重量减轻30%。

High magnetic performance can significantly reduce product volume, the volume of new energy vehicle drive motors is reduced by more than 40% and weight by 30% compared with traditional motors.

E

高能量效率

High Energy Efficiency

永磁电机效率可达95%以上,远高于传统电磁电机,大幅降低能耗,符合碳中和发展趋势。

Permanent magnet motors can achieve an efficiency of over 95%, much higher than traditional electromagnetic motors, significantly reducing energy consumption and complying with the carbon neutrality development trend.

C

性价比突出

Outstanding Cost Performance

尽管含稀土元素,但单位磁能成本远低于钐钴永磁体,是高端永磁应用的首选材料。

Despite containing rare earth elements, the unit magnetic energy cost is much lower than samarium-cobalt permanent magnets, making it the preferred material for high-end permanent magnet applications.

核心应用场景

Core Application Scenarios

新能源汽车

New Energy Vehicles

驱动电机、EPS电动助力转向、空调压缩机、制动能量回收系统,单台车用量可达1-2kg。

Drive motors, EPS electric power steering, air conditioning compressors, brake energy recovery systems, with a usage of 1-2kg per vehicle.

风力发电

Wind Power Generation

直驱式风力发电机核心部件,单机用量可达数吨,替代齿轮箱提升发电效率至96%以上。

Core components of direct-drive wind turbines, with a usage of several tons per unit, replacing gearboxes to increase power generation efficiency to over 96%.

医疗设备

Medical Equipment

MRI核磁共振成像设备的主磁体,提供0.5-3.0T的稳定磁场,是精准诊断的核心。

Main magnet of MRI nuclear magnetic resonance imaging equipment, providing a stable magnetic field of 0.5-3.0T, the core of accurate diagnosis.

工业机器人

Industrial Robots

关节伺服电机实现0.01mm级定位精度,六轴机器人单机用量可达数百克。

Joint servo motors achieve 0.01mm-level positioning accuracy, with a usage of several hundred grams per six-axis robot.

消费电子

Consumer Electronics

手机振动马达、无线充电模组、TWS耳机发声单元、笔记本散热风扇。

Mobile phone vibration motors, wireless charging modules, TWS earphone sound units, laptop cooling fans.

航空航天

Aerospace

卫星姿态控制电机、导弹制导系统、航空发动机传感器,在极端环境下保持稳定磁性能。

Satellite attitude control motors, missile guidance systems, aero-engine sensors, maintaining stable magnetic performance in extreme environments.

使用与防护要点

Usage & Protection Points

  • 防腐蚀: Anti-corrosion:

    钕铁硼易氧化生锈,需通过镍铜镍镀层、镀锌、电泳、环氧树脂封装等方式防护,海洋环境需特殊涂层。

    NdFeB is prone to oxidation and rust, requiring protection through Ni-Cu-Ni plating, galvanizing, electrophoresis, epoxy resin encapsulation, etc., with special coatings for marine environments.

  • 控温使用: Temperature Control:

    工作温度需控制在80-200℃(依型号而定),超过居里温度(310-340℃)会永久退磁。

    Operating temperature should be controlled at 80-200℃ (depending on model), permanent demagnetization will occur if exceeding Curie temperature (310-340℃).

  • 防机械冲击: Anti-mechanical Impact:

    烧结钕铁硼脆性大,洛氏硬度约55HRC,剧烈碰撞易崩裂,加工/装配需轻拿轻放。

    Sintered NdFeB has high brittleness with a Rockwell hardness of about 55HRC, prone to cracking under severe impact, requiring careful handling during processing/assembly.

  • 防退磁: Anti-demagnetization:

    避免靠近强反向磁场、高频交变磁场,存储时需用导磁材料封装,防止磁性能衰减。

    Avoid proximity to strong reverse magnetic fields and high-frequency alternating magnetic fields, encapsulate with magnetic conductive materials during storage to prevent magnetic performance attenuation.

  • 回收利用: Recycling:

    含稀土资源,报废产品需专业回收,稀土回收率可达95%以上,符合循环经济要求。

    Containing rare earth resources, scrapped products require professional recycling with a rare earth recovery rate of over 95%, complying with circular economy requirements.

行业价值与发展趋势

Industrial Value & Development Trends

钕铁硼稀土永磁体是“稀土应用第一大品类”,全球年需求量超20万吨,其中中国产能占比超85%,是我国稀土产业链的核心增值环节。随着新能源汽车、风电、工业机器人等产业的快速发展,高牌号、低重稀土、耐高温钕铁硼成为研发重点。

NdFeB rare earth permanent magnets are the "largest category of rare earth applications", with a global annual demand of over 200,000 tons, of which China's production capacity accounts for over 85%, making it a core value-added link in China's rare earth industry chain. With the rapid development of new energy vehicles, wind power, industrial robots and other industries, high-grade, low heavy rare earth, and high-temperature resistant NdFeB have become R&D focuses.

未来发展方向聚焦于:① 晶界扩散技术降低重稀土用量;② 纳米晶复合永磁体提升磁性能;③ 无重稀土钕铁硼研发;④ 回收利用技术升级,实现稀土资源闭环,推动钕铁硼在更多高端领域的应用。

Future development directions focus on: ① Grain boundary diffusion technology to reduce heavy rare earth usage; ② Nanocrystalline composite permanent magnets to improve magnetic performance; ③ R&D of heavy rare earth-free NdFeB; ④ Upgrading recycling technology to achieve closed-loop rare earth resources and promote the application of NdFeB in more high-end fields.